GIPA Ice Cream
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The Challenge
GIPA, a leading ice cream manufacturer in Tunisia, faced two critical challenges threatening their operational efficiency and growth:
Limited Storage Capacity
Their existing cold storage facilities had reached maximum capacity, but building new cold rooms would require substantial capital investment.
Severe Frost and Ice Buildup
With summer temperatures soaring above 40°C coinciding with peak demand season, the constant opening of cold store doors (-25°C) led to significant infiltration of hot, humid air. This created dangerous ice accumulation in airlocks and throughout the storage areas, making operations hazardous for forklift operators and limiting the implementation of space-saving solutions.
Our Solution
Specialized Dehumidification
BIZEYES provided a groundbreaking solution that addressed both challenges simultaneously:
Patented Negative-Temperature Dehumidification
As the exclusive regional partner of Cotes Denmark, BIZEYES implemented their patented desiccant dehumidification technology—the only proven solution capable of operating effectively in negative temperature environments.
Comprehensive System Design
We engineered a complete system that precisely controlled the dew point and relative humidity within the cold store environment, preventing moisture condensation and subsequent ice formation.
Seamless Integration
The system was integrated with existing cold store infrastructure, minimizing disruption to ongoing operations during installation.
Transformative Results
The implementation of this specialized dehumidification system delivered immediate and far-reaching benefits:
Zero Frost Environment
Complete elimination of ice and frost buildup throughout the cold store and airlocks, creating a safe working environment.
Dynamic Shelving Implementation
The frost-free environment enabled the installation of dynamic shelving systems, removing the need for permanent gaps between shelves.
Doubled Storage Capacity
Storage capacity increased by 100% within the existing facility footprint, eliminating the need for costly new cold room construction
Enhanced Safety
Significantly reduced accident risk for forklift operators moving through previously ice-covered airlocks and storage areas.
Energy Savings:
Reduced energy consumption due to more efficient cold store operation, as refrigeration systems no longer had to work against the insulating effect of ice buildup on evaporators.
Improved Product Flow
Streamlined logistics for moving products in and out of storage, particularly during peak demand periods.
Long-Term Impact
Since its implementation in 2021, the system has continued to deliver value:
Operational Reliability
The system has maintained consistent performance through multiple summer seasons, proving its durability and effectiveness.
Expanded Capacity Without Expansion
Management gained unprecedented visibility into facility operations
Improved Working Conditions
Staff satisfaction has increased due to safer, more efficient working environments.
Sustainable Operations
Reduced energy consumption has lowered GIPA’s carbon footprint while simultaneously reducing operational costs.
Why This Solution Mattered
BIZEYES’ unique ability to implement Cotes’ patented desiccant technology in negative temperature environments made us the only viable partner for this challenging project. By turning a technical environmental control challenge into a business opportunity, we enabled GIPA to significantly expand their operational capacity while improving safety and efficiency—making their ice cream production and distribution process « as smooth as their delicious ice cream! »